Quicker Manufacturing and Improved Buyer Service in Giant Format Digital Printing with Automation Software program
As much as 90%-time financial savings in file processing and optimisation helps to satisfy the distinctive necessities of enormous format digital printing functions at Showdown Shows Europe.
Showdown Shows Europe, main B2B provider for visible communication options of {hardware} and print, has began to automate its manufacturing processes with OneVision software program. Preliminary outcomes present – the software program pays off, with time financial savings of as much as 90% in processing and optimizing information.
Regensburg/P?estanov. With over 25 years of expertise, Showdown Shows Europe helps prospects in over 45 international locations in Europe with merchandise akin to banners, flags, tents, signage, and so forth. for level of sale, occasions and exhibitions, hospitality, workplace, and extra. To satisfy the distinctive necessities of enormous format digital printing functions, Showdown Shows Europe provides dye sublimation, UV flatbed and latex printing with press and postpress options from HP Indigo and Zünd slicing machines, amongst others.
Till lately, nevertheless, many elements of the manufacturing workflow concerned guide work. To be able to scale back the large period of time spent on guide duties and to hyperlink the varied manufacturing steps, a significant automation mission was launched on the Czech manufacturing and printing heart in P?estanov.
Seamless integration into current system panorama for automated processing of incoming orders
Whereas nearly 60% of the orders are coming in through the webshop, the complete prepress course of after receiving the print information was totally guide. It was due to this fact important to start out at this level within the course of and guarantee a easy, automated and dependable switch of incoming print jobs. “?OneVision’s software program options are based mostly on xml information change, which makes it attainable to combine MIS, webshop (REST-based internet APIs), ERP to RIP/DFE and naturally ending machines,” explains Johann Stoeger, Senior Director of R&D at OneVision Software program AG.
Monumental time financial savings because of much less guide file processing and optimization
Giant format digital printing jobs are sometimes submitted with massive and complicated information, a problem that Showdown Shows Europe confronted each day. Bodily opening and modifying these information in Adobe Illustrator may take as much as half-hour per job. With over 30 years of expertise and its personal PDF know-how, OneVision’s Automation Suite supplied an answer. The information are actually routinely transferred from the online store into the OneVision workflow and bear an preliminary automated preflight verify and standardization course of in prepress. This considerably reduces the variety of errors attributable to dangerous high quality information and likewise eliminates errors additional down the manufacturing line. Prospects now routinely obtain an e mail together with the output of their uploaded paintings with suggestions in all situations, i.e. paintings good, dangerous, wants approval, which considerably improves buyer care and communication. As well as, as a result of fast file verify the approval course of is faster which ends up in much less delays.“By implementing OneVision’s software program, we’ve achieved scalability in our print manufacturing and are nicely ready for the long run,” says Jeroen Tubée, IT -partner at Showdown Shows Europe.
Automated nesting minimizes materials waste
One other requirement of the mission was to hurry up nesting and guarantee higher substrate effectivity. Automated nesting based mostly on precedence/supply date or different outlined standards now permits an automatic nesting of all incoming orders inside minutes as an alternative of hours. Somewhat having print operators drag and dropping gadgets manually to create the nesting, that is now a totally automated course of. Contemplating the excessive throughput, we’re speaking a couple of saving of a number of hours per day.
Digital mapping, monitoring and automation of your entire manufacturing course of
Two of the three mission steps have been efficiently carried out, and the primary outcomes are already exhibiting: quicker lead occasions and higher service for purchasers. The workflow is automated, and direct connections to the HP presses and slicing machines from Zünd enable a easy operating of print and minimize information. Prepress bottlenecks are eradicated, and high-speed presses and ending machines are reliably and rapidly provided with print-ready information, permitting them to achieve their full throughput potential.
And there’s extra to come back when it comes to automation. The subsequent step is to combine utterly guide manufacturing steps, akin to stitching, into the workflow automation. It will enable your entire manufacturing course of to be mapped, monitored and automatic.
