Hyper FFF™ from Raise3D Will Improve FFF Speed
Raise3D, a manufacturer of FDM 3D printers announced a significant upgrade to its Pro3 Series (Pro3 Plus) printers. The Hyper Speed Upgrade Kit, or HUK3, is a solution designed to dramatically improve FFF machine speed without affecting final quality. This new kit contains a software upgrade, an intelligent, high-speed auto-calibration system, improved filaments, and two high speed hot ends. Raise3D hopes that this launch will allow its users to achieve higher levels of productivity by overcoming some of most difficult challenges in extrusion. For orders received before December 31, 2022, the price is reduced.
FFF technology, which is a combination of traditional manufacturing techniques and 3D printing, is undoubtedly the most commonly used process. FFF technology allows for faster prototyping and lower costs, which is a major advantage over traditional manufacturing methods. It also makes it possible to launch the final production at a lower price, allowing for more iterations. Despite some solutions being able to produce finished parts at higher speeds thanks to faster printing speeds, they are still relatively costly and difficult to access, which ultimately reduces FDM machine use. Many manufacturers are working to improve this speed. This is a significant challenge because it can adversely impact the quality of interlayer adhesion and surface quality, making them unusable. That’s why Raise3D has designed a new ecosystem for its Pro3 and Pro3 Plus machines, with everything from hardware to software and materials. This technology’s speed will make it more useful for low-volume production while still allowing for the flexibility of an FFF printing machine for prototyping. Raise3D printers can also be connected to RaiseCloud for remote control of multiple printers at once. This will allow you to increase the production levels.
Photo credits: Raise3D
A Complete Ecosystem Supports a Faster, More Accurate Process
Raise3D therefore developed Hyper FFF™ technology, a solution that allows for more speed while preserving part quality. The manufacturer developed an algorithm to absorb vibrations from every change in direction of the print head. It is therefore able to reduce shocks and decrease the chance of print failures such as poor surface quality or insufficient inter-layer adhesion. The Pro3 and Pro3 Plus machines have a sturdy and stable chassis that ensures better dimension accuracy. Raise3D claims that the user can reach speeds up to 3.8 times faster than comparable professional solutions.
Hardware alone does not suffice; reliable software and the right materials are also necessary. If the machine speed increases, the thermoplastic melts faster and can cause poor bonding between layers. Raise3D introduced two new filament ranges, Hyper Speed & Hyper Core. These filaments have a lower molecular mass and are more fluid to avoid this issue. They also have a unique thermal profile, which allows for faster melting and cooling. This allows for users to get the finish and details they desire. The manufacturer currently offers ABS and PLA Hyper Speed, with more materials (PETG, PC etc.) in the future. In 2023, the Hyper Core range will be available with a carbon-fiber filled PPA.
Left: The intelligent calibration solution. Right: The new hot end. (Photo credit: Raise3D).
What Can We Expect From Hyper FFF™ Technology?
Multiple tests have been performed already – with 0.4 mm nozzles and 0.2 mm layer thickness – and the results are great. Comparing to prints made by professional machines, the Raise3D upgrade has achieved an increase in productivity of 3 to 5 folds, increased filling speed from 200 to 350 mm/s to compare to 80 to 100mm/s, and reduced printing times by 75%.
Edward Feng, CEO of Raise3D, added: “The results that we have achieved with this technology breakthrough are truly remarkable, far better than we could anticipate, making us confident it will be a milestone not only for Raise3D but for the entire 3D printing FFF-based industry. Over the past years, our technological superiority has been recognized more and more. With the HUK3 allowing customers’ ROI to multiply by more than 3 times, we now want to reach more than 3 times the customers we have so far, and have so decided to offer, until the end of the year, an exceptional price of almost 1/3 lower than the planned retail price in 2023.”
Indeed, for all orders placed before December 31st this year, the Hyper Speed Upgrade Full Kit is priced at €699 instead of €999. You can also install this upgrade on Pro3 and Pro3 Plus previously purchased machines. Raise3D authorized resellers are available to help you place your order.
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